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4WheelingPlus.com Off Road Forum If it has to do with being Off Road post it here.
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rondunnjr Main Dude

Joined: 25 Jan 2004 Posts: 1627 Location: Ellensburg, WA
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Posted: Thu Oct 15, 2009 2:37 pm Post subject: 1988 Jeep Cherokee XJ buildup... |
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I bought it without motor, tranny, t-case and sitting on stock suspension. I was going to part it out. Long story short it got passed around between friends and I finally ended up with it again.
Now it sits on a Rough Country 4.5" lift kit and 33" TRUXUS tires with Staun beadlocks and 3.73 gears with Lock-Right locker in the rear Dana 35.
 _________________ Ron Dunn Jr
(509) 964-2121 - BIZ/SHOP
http://store.4WheelingPlus.com
I make a living selling off road products. Ask me about deals on Amsoil, Rough Country, Smittybilt, Trail-Gear, Wildbuilt Fabrication, ReadyLift, Mile Marker and Warn products

Last edited by rondunnjr on Wed Oct 28, 2009 9:05 pm; edited 2 times in total |
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rondunnjr Main Dude

Joined: 25 Jan 2004 Posts: 1627 Location: Ellensburg, WA
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Posted: Thu Oct 15, 2009 2:52 pm Post subject: |
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Got the K40 CB antenna installed:
Got toggle?
I installed 4 toggle switches where the factory clock was.
Installed lots of new wiring including a distribution block and relay for the 2nd fan:
Put a 33" tire on the front to get an idea of how much cutting I need to do:
This is how much I cut out:
This is what it looks like after modifying and re-installing the factory flare:
Here is a pic showing the 33" tire on the front and the stock tire on the rear:
After looking at Clay's Tweety Jeep I figured I would do something similar. I cut and pounded the extra metal out:
I then raised the stock flare so that it looked proper "IMO" and then cut out the door opening:
I got tired of working on the outside so I decided to do some wiring.
CB, stereo, off road lights, 2nd electric fan, etc.
I love wiring... I just hate putting all the dash parts back in after I wire everything:
Now I gotta figure out what all those electronic boxes are and if they are "really" needed??? LOL!
I found one that said emissions timer or something like that. It had little plastic gears in it.
3-4 months later and I finally bring it home.
The front bumper is almost done and we've scrapped the round tube slider idea and plan to do square instead. <--- Clay's idea that finally caught on. :laughing6:
It runs and drives and is just needing the front drive line and then tires/wheels to be installed, plus some minor tweaking.
I've been playing with it for a couple of days:
 _________________ Ron Dunn Jr
(509) 964-2121 - BIZ/SHOP
http://store.4WheelingPlus.com
I make a living selling off road products. Ask me about deals on Amsoil, Rough Country, Smittybilt, Trail-Gear, Wildbuilt Fabrication, ReadyLift, Mile Marker and Warn products
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Centralgrand Rock Crawler
Joined: 28 Nov 2007 Posts: 61 Location: Ellensburg, WA
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Posted: Sun Nov 08, 2009 9:24 am Post subject: |
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Coming along, looks good. One thing I would done differently is a locker in the front if this was going to be a dedicated snow wheeler instead of one in the rear. I learned the hard way, tree holes will eat ya up
I'll be by to drop the welder off soon.
Any Quartz mtn pictures? |
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rondunnjr Main Dude

Joined: 25 Jan 2004 Posts: 1627 Location: Ellensburg, WA
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rondunnjr Main Dude

Joined: 25 Jan 2004 Posts: 1627 Location: Ellensburg, WA
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Posted: Sun Nov 08, 2009 2:12 pm Post subject: |
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I adjusted the lower control arms in hopes that it will help the ujoint issue.
Replaced the diff side ujoint with a new Spicer one.
Ran a new breather line up into the engine compartment as well. The other one was full of holes and wasn't very long.
Installed a new Rugged Ridge Heavy Duty diff cover as well:
With 2.5 million things to do on this XJ I had to prioritize accordingly.
I started with the things that my wife complained about the most. :evil4:
The exhaust had many leaks and stank inside the cab so I installed new exhaust.
Then she complained about not having music so I installed a CD/Radio.
Next is to fix some of the many many leaks such as the leaky freeze plug.
Oh yea... no more hood rod!
I installed dual hood shocks so the hood opens automatically now.
 _________________ Ron Dunn Jr
(509) 964-2121 - BIZ/SHOP
http://store.4WheelingPlus.com
I make a living selling off road products. Ask me about deals on Amsoil, Rough Country, Smittybilt, Trail-Gear, Wildbuilt Fabrication, ReadyLift, Mile Marker and Warn products
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Centralgrand Rock Crawler
Joined: 28 Nov 2007 Posts: 61 Location: Ellensburg, WA
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Posted: Mon Nov 09, 2009 11:02 am Post subject: |
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How'd you like in the white stuff?? Something tells me you did  |
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rondunnjr Main Dude

Joined: 25 Jan 2004 Posts: 1627 Location: Ellensburg, WA
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Posted: Mon Nov 09, 2009 11:39 am Post subject: |
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| Centralgrand wrote: | How'd you like in the white stuff?? Something tells me you did  |
It was nice having a heater and a windshield and doors and a radio!
It's a surprisingly fun rig.
After I fix all the leaks, add all the steering braces/armor... I will let my wife and son play with it.
Then...
I'm thinking about buying a 1997-up to install the new Rough Country long arm kit on. Use it for more show than go. aka: "Advertising"
Go here for more details on the long arm kits:
http://www.4wheelingplus.com/forum/viewtopic.php?t=1273 _________________ Ron Dunn Jr
(509) 964-2121 - BIZ/SHOP
http://store.4WheelingPlus.com
I make a living selling off road products. Ask me about deals on Amsoil, Rough Country, Smittybilt, Trail-Gear, Wildbuilt Fabrication, ReadyLift, Mile Marker and Warn products
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